Process Engineering Expertise Across Industries
At Encorus Group, our Process Engineering team delivers practical, safety-focused solutions that support the full lifecycle of industrial operations—from early-stage process design through commissioning, optimization, and ongoing process troubleshooting.
Whether you’re developing a new facility, executing a system upgrade, or improving performance within an existing operation, our team provides the technical depth and project support needed to move efficiently from concept to implementation.
This diverse background allows us to evaluate complex systems, compare processes and technologies, and develop customized solutions tailored to each site’s operational, safety, and cost requirements.
Integrated Engineering Approach
Encorus combines experienced professionals with emerging engineering talent to deliver both innovation and reliability. Our multi-state licensed Professional Engineers work within a collaborative, cross-disciplinary environment—supporting project engineering, project management, and seamless coordination with internal teams, vendors, and site contractors.
We support projects across complex process systems as well as Balance of Plant (BOP) systems, which often serve as an entry point to broader operations. This includes supporting infrastructure such as waste treatment, boiler systems, and gas distribution, helping clients improve performance, efficiency, and meet evolving sustainability goals.
Core Process Engineering Capabilities
- Process Optimization and performance evaluations
- Heat and Material Balances and Energy Assessments
- Development of Process Flow Diagrams (PFDs)
- Piping & Instrumentation Diagrams (P&IDs)
- Process equipment sizing, equipment selection, and datasheet development
- Preliminary controls strategy and functional descriptions
- Piping design, including piping flexibility analysis, sizing, and schedules
- Cost estimating and technical feasibility evaluations
- Operating procedures development and operator training support
- Vendor interface and equipment procurement assistance
- Lockout Tagout (LOTO) planning and implementation support
- Process Safety Management (PSM) assistance, including certified personnel to lead PHAs
- Area classification studies
- Pressure Safety Valve (PSV) and Pressure Relief Valve (PRV) sizing
- Code reviews
- Industrial commissioning services
Process Safety & Risk Management
Process safety is considered throughout each phase of a project. Encorus applies Process Safety Management (PSM) principles early to support compliance and reduce risk.
Capabilities include:
- PHA (Process Hazard Analysis), Subtypes include:
- Hazard and Operability (HAZOP) Studies
- What-If? Studies
- Layers of Protection Analysis (LOPA)
- Failure Modes and Effects Analysis (FMEA)
- Risk assessment and mitigation planning
- Relief valve design and specification
- Electrical and hazardous area classifications
- Facility siting and preliminary consequence modeling
- Management of Change (MOC)
- Incident Investigations
- Root Cause Analysis (RCA)
- HIRAs
- Safe Work and Job Safety Analysis
- Operations Readiness and Handoff
Professional Certifications & Training:
- Licensed Professional Engineers (multi-state)
- PHA Leader Trained
- MOC Trained
- OSHA 10-Hour
- SIL Certification
With Encorus, you gain a partner focused on delivering measurable results—improving efficiency, enhancing safety, and reducing risk across your operation. Our team brings a hands-on, solutions-oriented approach to every project, ensuring your systems are designed and operated with long-term performance in mind.
Whether you’re scaling up a process, modernizing infrastructure, or improving reliability, Encorus provides the expertise to move your project forward with confidence.
For more information on how our Process Engineering services can support your facility, contact:
Shane Reid, Process Lead
716.592.3980 ext 219
sreid@encorus.com
